A hydraulic circuit represents all the hydraulic components in a system. This includes the arrangement of the components and the behavior of the system as a whole in a universally accepted symbolic manner. In this article we will discuss the most common hydraulic symbols as represented in ISO 1219-1:2012. Armed with knowledge of how basic hydraulic components are represented in the hydraulic circuit; one can understand a wide range of different hydraulic symbols, representing components performing similar tasks with minor modifications.
The most commonly used hydraulic symbols are as follows:
Hydraulic Reservoir
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A hydraulic reservoir stores hydraulic fluid. This is a must-have component in any hydraulic system. All hydraulic reservoirs are open to the atmosphere except in the case of those used in aircraft and submarines. |
Hydraulic Pump and Motor
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A hydraulic pump converts electrical and/or mechanical energy into hydraulic energy. The lower end (suction side) of a pump is connected to the hydraulic reservoir, the upper end is connected to the remaining circuit. The dark upper triangle in these hydraulic symbols indicates fluid going out of the system and hence represents a pump. |
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In the case of the hydraulic motor, the dark triangle is inverted indicating that the fluid is entering into the system. A hydraulic motor converts hydraulic energy into mechanical energy. |
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System output is represented by an arrow at 450 – this can be adjusted, In other words, that the pump/motor can deal with variable flow rate per shaft rotation. Most industrial applications use electric motors as prime movers to rotate hydraulic pumps. The electric motor is represented by the letter M inside of a circle. The curved arrow represents the direction of shaft rotation.
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Hydraulic Cylinders
Hydraulic cylinders can be categorized as single acting cylinders and double acting cylinders.
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Single acting cylinders can perform operations in only one direction and return to the initial position by spring. |
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Double acting cylinders can actuate in either direction depending upon the position of the direction control valve. |
Controlling valves
Hydraulic symbols representing methods of valve actuation
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Spring |
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Push Button |
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Pull / Push Lever |
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Solenoid |
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Servo controlled |
Hydraulic symbols for indicators
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A pressure indictaor is used to measure hydraulic pressure at any one point. Hence it is generally connected between the hydraulic pump and direction control valve |
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Temperature indicator is used to measure the fluid temperature in the system. |
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Flow indicator indicates the flow rate. |
Based on the above information, can you understand the hydraulic symbols and circuit below?
First of all you can see the electric motor driving the fixed delivery hydraulic pump in the above circuit. A safe pressure level is maintained using the pressure relief valve which is connected after the pump.
4/3 Direction control valve is being actuated by a solenoid control with all the ports are closed during the neutral position. In the figure, the DCV is in its 1st position and hence pressurized liquid will flow towards the right side of actuator. The left side of the actuator is connected to a reservoir meaning the actuator will move towards the left side.
3 thoughts on “A guide to common hydraulic symbols”
I believe your description of the figure is incorrect. With the DCV shifted as shown in the figure, the left side of the actuator would see the pressurized flow, and the right side of the cylinder is connected to tank. This will cause the actuator to move to the right and not the left.
hello
wondered if you’d be willing to give me some guidence please
Austen, if that is the biggest problem you see with that circuit, i feel for you man. The relief valve in this circuit is being used as a working valve rather than it’s intended use. When the cylinder has been extended or retracted and the valve is in the neutral position the oil from the pump will be running over the relief valve wasting a lot of energy. But if you were to change that valve from a closed center to P to T center section than the oil will just circulate with minimal lose in the from of heat.